| When building
furniture, there are many ways to construct joints. The
simplest are those that use mechanical fasteners, like
nails and screws. While these are sometimes appropriate,
they're not often used in first-class work, especially
in visible areas. What's preferred is a direct joint
between parts, bonded with glue.
Of course, the type of joint you need depends on a
variety of factors, like the nature of the materials
being joined, the function of the joint, strength and
appearance requirements, what machinery and equipment
are available, and your own level of skill. Whole books
are devoted to this discipline–and most are far from
comprehensive because the possibilities are almost
endless. In light of this, joinery can certainly seem
intimidating to the beginner. But it doesn't have to be.
By mastering two primary joints, the edge joint and the
mortise and tenon, you can build an astounding array of
furniture.
Edge Joints
The first requirement of a good edge joint is that
the two mating surfaces must fit together perfectly.
This means there are no discernible gaps. Second, the
mating surfaces must be either on the edge or the
surface of a board. End grain is not a candidate for
edge joining because of its open cellular structure.
When glue is applied to these cells, they act like
straws, pulling the glue deep into the wood instead of
leaving it near the surface where the bond takes place.
When end grain must be joined to edge or face grain, the
joint of choice is the mortise and tenon. More on this
later.
For edge joining, the mating surfaces must be flat
and square to both faces of the board. To achieve this,
first scribe a straight reference line on one surface,
using a long straightedge. Then clamp this board to the
side of your worktable and use a bench plane to flatten
the edge. Check your progress relative to your reference
line frequently. And check for square frequently with a
combination square.
Once you're satisfied with the edge on the first
board, repeat the same process on the mating board. When
you've flattened this edge, lay the two boards together
on a flat surface and check for fit. Usually some
additional work will be required to get a perfect joint.
When you've achieved it, just spread glue on both mating
edges (Photo 1) and clamp the boards together
until the glue sets (Photo 2).
Doweling
One common problem with edge joining is that the glue
often acts as a lubricant between the boards. This can
cause the boards to slip when clamped, which makes it
difficult to achieve a flat joint. There are three
common solutions to this problem: dowels, joining plates
and splines. Because the last two require some fairly
specialized equipment, dowels are the best choice for
the beginner. All you need for the job is a drill and a
doweling jig.
For standard 13/16-in.-thick stock, 1/4-in.-dia. x
1-in.-long dowels are a good choice. Start by laying out
the dowel locations every 6 in. to 8 in. along the
joint. Next, install the 1/4-in.-dia. bushing in your
doweling jig and center the hole in the jig bushing over
your first mark. Tighten the jig in place and bore a
hole in the edge (Photo 3). Make sure that the
hole is deep enough to allow a 1/16-in. space at each
end of the dowel for excess glue. Repeat the same
procedure for all the holes along the joint.
Keep in mind that birch dowel stock, in 36-in.
lengths and in diameters from 1/8 in. to 1 in., is
commonly available at hardware stores and lumberyards.
When using this material, it's a good idea to cut a
narrow groove down the length of each piece to create an
escape route for excess glue. You can use the corner of
a sharp chisel to scratch the side of the dowel. You
also should slightly bevel both ends of the dowel with a
piece of sandpaper. This bevel makes aligning the dowels
in their mating holes easier. You can also buy readymade
dowels from mail-order suppliers.
Once your dowels are cut to size, spread a thin layer
of glue in all the dowel holes and along the edges of
the mating boards. Then gently tap the dowels into the
holes (Photo 4). Next, align the mating board so
the exposed dowels meet their corresponding holes
(Photo 5) and use clamps to pull the joint tight.
Tighten the clamps slowly to allow any excess glue to
escape and leave the joint clamped until the glue sets.
Mortise And Tenon
As mentioned earlier, the mortise-and-tenon joint is
the best way to join end grain to long grain. The tenon
is the male portion of the joint that is cut on the end
of one board. It's designed to fit into an identically
sized slot, the mortise, in the mating board.
Beginners often avoid this joint because the skills
required seem out of reach. But if you take care in
layout and cutting, you can easily achieve good results.
Of course, it's always a good idea to practice on some
scrap wood first. The tools you'll need are a
combination square, marking gauge, drill, doweling jig,
backsaw and sharp chisel.
To lay out the joint, begin by marking the tenon
shoulder line. This represents the length of the
finished tenon, which is usually 1 in. to 1 1/2 in.
long. Use a square and pencil to extend this shoulder
mark to both sides and edges of the board (Photo
6).
Next, set up your marking gauge to scribe the tenon
width on the center of the board end. For
13/16-in.-thick stock the tenon is usually 3/8 in. thick
with 7/32-in. shoulders on both sides. But a
5/16-in.-thick tenon with 1/4-in.-thick shoulders is
also perfectly acceptable. Scribe these guide lines
across the end grain and down the two edges till they
meet the shoulder line (Photo 7). Clamp the board
in place with the joint end pointing up and use a
backsaw to cut along the guide lines (Photo 8).
Be sure your saw kerf always stays on the waste side of
the line, and stop cutting when you reach the shoulder
mark. |