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As the saying goes, there's nothing like good books.
But they can present some storage problems–especially if
you like to keep them after you've read them.
Wall-mounted shelves are a common storage solution for
all this bound wisdom. But they're not easily portable
if you want to rearrange the furniture or if you're
moving to a new house. Because of this, modular
furniture units that combine storage for books with
audio and video equipment have become the sensible
solutions for most of us.
Unfortunately, many of these pieces can be a bit
overpowering, making you feel like you're in a NASA
control room instead of the comfort and privacy of your
own home. The bookcase we show here is meant to be a
tasteful alternative to these other approaches. Its
multipaned glass doors, exposed tenons and quarter-sawn
oak construction work together to create a sense of
seriousness and an air of solidity that are unusual
these days. This overall design is a synthesis of
several traditional Arts & Crafts pieces. But we did
scale down the size of the case slightly so it could be
easily placed in a family room, den, living room or
bedroom without dominating the space.
Case joinery and assembly
Since most of the case parts are all 11 to 12 in.
wide, and quarter-sawn stock is generally quite narrow,
you'll have to glue up panels for the case sides,
partition, top, bottom and shelves. Begin by ripping and
crosscutting slightly oversized boards for your glued-up
panels. Edge-join the mating boards, then lay out No. 20
joining plate slots, 6 to 8 in. on center, along the
joints. Cut the slots using a flat tabletop as the
registration surface. Apply glue to the slots, edges and
plates and assemble each panel, clamping the joints
tight until the glue sets. When all the panels are dry,
rip and crosscut the parts to finished size.
Lay out the arched cutout at the bottom and the
curved profile at the top front edge of each case side.
Use a sabre saw to make these cuts.
Mark the end limits of the rabbets on the case sides
that will house the back panel. Use a router with a
3/4-in.-dia. straight bit and an edge guide to make the
cuts. Square the ends of the rabbet with a chisel. Then,
use the same setup to cut the rabbet along the back edge
of the top shelf.
The through tenons that join the top and bottom
panels to the case sides are cut in several stages.
Begin by cutting a continuous tenon on the ends of the
top and bottom panels, using a dado blade in your table
saw. Use the same blade setup to cut the tenons on the
ends of the bottom front rail. You'll have to move the
stopblock for these rail cuts, since these tenons are
shorter than the through tenons.
Next, use a band saw to make the end cuts that define
the width of each tenon. Clamp a rip fence and stopblock
to the band saw table to make the repeat cuts. Then chop
out the waste between the through tenons with a sharp
chisel.
Lay out the exact locations of the through mortises
on the case sides. A plunge router with an up-cut spiral
bit is the ideal tool for cutting these joints. And be
sure to use a straightedge, clamped to the case side, to
guide the router. Make the cuts in several passes and
finish each mortise by squaring the ends of the cut with
a sharp chisel.
Use a router and straightedge guide to cut the
mortises in the case sides for the bottom rail. Again,
square the mortise cuts with a sharp chisel. Test fit
all these joints, and when satisfied, use a chisel to
cut a 1/8-in. chamfer on the ends of each through tenon.
Lay out the locations of the plate slots for the
joints between the center partition and the top and
bottom panels. Then clamp a straightedge guide to the
panels to help position the plate joiner and cut the
slots. Next, lay out and cut the slots for the joint
between the bottom rail and the case bottom. Apply glue
to this joint and clamp the rail to the bottom.
Lay out the rounded profile at each end of the top
rail and use the sabre saw to make the cut. Cut a No. 0
joining plate slot in each end of the rail, and a
matching slot in each case side. Apply glue to the
bottom edge of the rail and clamp it along the back edge
of the case top.
Sand the top and bottom assemblies and the partition
with 120- and 220-grit paper, then dust them off
thoroughly. Next, apply glue to the plate slots and
plates and clamp the partition to the case top and
bottom. While the glue sets on this assembly, lay out
the hinge locations on the case sides. We used solid
brass 1 1/2 x 2-in. butt hinges, part No. 67H5, from
Whitechapel Ltd., Box 136, 3650 West Highway 22, Wilson,
WY 83014; 800-468-5534. Use a sharp knife to outline
each mortise. Then, make a series of parallel chisel
cuts 1/8 in. apart down the length of the mortise and
pare away the waste.
Apply glue sparingly to the mortise-and-tenon joints
and joining plate slots, then clamp the sides to the
top-partition-bottom assembly. Compare opposite diagonal
measurements to be sure that the case is square, adjust
the clamps if necessary and let the glue dry. Then, bore
a 3/8-in.-dia. dowel-pin hole into each through tenon
from the front edge of each case side. Apply glue to
these holes and tap in a white oak dowel to lock the
joints and provide a decorative accent. Finish the case
assembly by cutting a piece of 1/2-in.-thick white oak
plywood to size for the case back. Sand the panel smooth
with 220-grit sandpaper, then attach it to the case with
screws. |